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There are several other reasons for finding the perfect die opening for your metal bending machine. First, it keeps the material and inside radius relationships the same.
If you are working with a die opening that’s as close to perfect as possible, you may find it consistently takes.Using a larger bending dies, , it may take 0.5mm to achieve the same angular change. This means that top punch will need to go farther down into the V to achieve a degree of angularchange.
An optimal working die opening also helps when you use an crowning device to create an angular change.
On the other hand, you may want to use a larger die opening from time to time just to stabilize a specific sheet bending project. Your technician cannot make the decision to use a larger die on his own; the part would need to be designed for the larger radius produced by air forming in a larger opening.
There are many more reason of why using a die opening as close to perfect as possible is worth the time and effort. Use the proper&perfect lower dies, your forming consistency will improve, your setup and run-times will get shorter, and the risks of running into problems will be greatly reduced.